Solutions for Operations & Plant Managers
Boost productivity and eliminate downtime with solutions that provide real-time visibility and predictive insights without disrupting your production environment.
Schedule a ConsultationThe Operations Management Challenge
Today's operations and plant managers face unprecedented pressure to maximize productivity, quality, and efficiency while minimizing downtime and costs. Navigating this balance requires real-time visibility and predictive capabilities that traditional systems rarely provide.
Our research shows that the average manufacturing operation loses 800+ hours annually to unplanned downtime, while production teams spend 30% of their time manually collecting and reconciling data from disconnected systems.
Key Challenges We Solve:
Our Solutions for Operations & Plant Managers
Practical technologies that integrate with your existing infrastructure to deliver immediate operational improvements.
Real-time Operations Visibility
Comprehensive dashboards that provide instant visibility into production metrics, equipment status, and resource utilization.
Key Benefits:
- Monitor KPIs in real-time across all production areas
- Identify bottlenecks and issues before they impact production
- Custom views for different roles and responsibility areas
- Mobile access for on-the-go monitoring and alerts
Predictive Maintenance Platform
AI-powered system that detects potential equipment failures before they occur, enabling proactive maintenance that minimizes disruption.
Key Benefits:
- Reduce unplanned downtime by up to 45%
- Extend equipment lifespan by 15-25%
- Optimize maintenance scheduling around production needs
- Decrease maintenance costs while improving reliability
Operations Integration Hub
Middleware platform that seamlessly connects your OT and IT systems without requiring replacement of legacy infrastructure.
Key Benefits:
- Connect ERP, MES, SCADA and other critical systems
- Eliminate manual data entry and reconciliation
- Create end-to-end visibility across processes
- Enable gradual modernization without disruption
Performance Analytics
Advanced analytics that transform operational data into actionable insights for continuous improvement initiatives.
Key Benefits:
- Identify specific improvement opportunities with highest ROI
- Track the impact of operational changes in real-time
- Benchmark performance across lines, shifts and facilities
- Generate executive-ready reports automatically
Success Metrics
Our operations and manufacturing clients achieve transformative results with minimal disruption:
Automotive Supplier Slashes Downtime by 62%
A Tier 1 automotive supplier with four manufacturing facilities was struggling with frequent equipment failures that caused production delays, quality issues, and missed delivery deadlines.
Challenge
Unplanned downtime was averaging 127 hours per month, with each hour costing approximately $25,000 in lost production.
Solution
We implemented our Predictive Maintenance Platform with real-time monitoring and integration to their existing ERP and MES systems.
Results
Unplanned downtime dropped to 48 hours per month (62% reduction), generating $1.97M in monthly savings while improving on-time delivery from 82% to 98%.
For years we accepted unplanned downtime as an inevitable cost of doing business. QueryNow's solutions completely changed that mindset by giving us visibility and predictive capabilities we never thought possible.
What impressed me most was how they integrated with our existing systems without disrupting production. The ROI was clear within weeks, not months, and the solutions have continued to deliver value as we've expanded their use across our operations.
Our Implementation Approach
We understand that production can't stop while improvements are made. Our methodology is designed to deliver results without disruption:
Non-invasive Assessment
We analyze your current operations without impacting production, identifying specific improvement opportunities and potential ROI.
Phased Implementation
We roll out solutions incrementally, starting with high-impact areas that demonstrate value while minimizing operational risk.
Integration & Connectivity
We connect your existing systems and equipment using non-invasive methods that maintain operational integrity while enhancing data flow.
Operator Enablement
We ensure your team is comfortable with new tools through hands-on training and support that fits into existing workflows.
Transform Your Operations Without Disruption
Schedule a consultation to discover how our specialized solutions can help you boost productivity, reduce downtime, and improve quality while maintaining production continuity.